Car bumpers painting systems - Industrial automated painting plants

Automated car bumpers painting system. In detail, the carrier moves the raw bumpers to the washing area Co2, and then delivers them to the robot to be flamed.

Varnish Tech car bumpers painting systems stand out for the quality of their achievements, ensuing from the advanced technology applied to every phase of production.

Example of a double-unit painting system

The project was developed around the logics of the robotic double units for application/drying, each one sharing some components, and in particular:

• Loading and Unloading,
• Washing and Drying,
• Flaming with Masking option
• Final heating oven

Infographics of the car bumpers painting plant: the layout. On the left, the washing section and the robotic flaming, serving the two robotic units. On the right (above and below) the two units, with 2 robotic applicators and the desiccation/flash-off tunnel. Between the two units, in the upper part, the desiccation/drying oven, shared by the two units.

Each one of the two robots in the example comes with 3 application guns to complete the primer-base-finishing cycle in 3 consecutive runs. The plant was conceived to produce 600 couples of bumpers/day at regimen, but the optimisation of the process has proven itself capable of significant improvement in the productive capacity.

3D rendering of the described double-unit painting system

Automatic chain on edge painting of plastic caps

Realised four our customer leader in the spray cans production. The chain on edge painting cycle works in four phases: ionization, flaming, primer and color at hight volume production.

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Varnish Tech built a new automatic painting plant for trucks' bumpers

Varnish Tech designed and built for Cospel, a leading manufacturer of body parts and accessories for the most popular industrial and commercial vehicle models, a fully automated robotized painting line with co2 cleaning, flame treatment, paint kitchen

Lean Painting Line(LPL)

The Lean Painting Line is a skid-mounted workpiece handling line, which enters the application booth and can return to it for a wet-on-wet cycle. The AHU is equipped with an energy recovery system, saving up to 80% of costs.

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(LPL) Lean Painting Line 2

An example of the Lean Painting Line (LPL) designed and manufactured by Varnish Tech: a compact, automatic line, which allows a quick change from gun to cup, for painting parts with demanding specifications or fragmented batches.